SAP PP (Production Planning) Course in Chennai

Module 1: Introduction to SAP PP

• Overview of Production Planning in SAP ERP
• Integration of PP with MM, SD, CO, QM, and PM
• Organizational structures in PP: Plant, Work Center, Production Version
• SAP S/4HANA Manufacturing overview

Module 2: Master Data in SAP PP

• Material Master (MRP views, Work Scheduling)
• Bill of Materials (BOM): Simple, Multiple, Variant BOM
• Work Centers: Capacity, Scheduling, and Costing
• Routing and Reference Operation Sets
• Production Versions configuration

Module 3: Material Requirements Planning (MRP)

• MRP types: MRP, Consumption-Based Planning, Reorder Point
• MRP run: Planning file, Net change, Regenerative planning
• Planned orders, Purchase requisitions, and Production orders
• MRP evaluation and exception messages
• Demand Management and PIR (Planned Independent Requirements)

Module 4: Production Order Management

• Production order creation and types
• Order scheduling: Forward, Backward, Lead time
• Availability check for components and capacity
• Production order release and printing
• Goods issue to production order

Module 5: Shop Floor Control

• Confirmation of production orders
• Partial and final confirmations
• Goods receipt for production orders
• Rework and scrap processing
• Production order settlement

Module 6: Capacity Planning

• Capacity requirements and evaluation
• Capacity leveling using CM21 and CM22
• Overload and underload analysis
• Finite and infinite scheduling

Module 7: Repetitive Manufacturing

• Repetitive manufacturing profile
• Planning table and backflushing
• Rate-based planning
• Cost object controlling in repetitive manufacturing

Module 8: Process Order Management (PP-PI)

• Process orders vs. production orders
• Master recipes and resources
• Process instructions and control recipes
• Integration with Process Control Systems

Module 9: Kanban

• Kanban principles and control cycles
• Classic and event-driven Kanban
• Kanban board and signal management
• Kanban reporting

Module 10: MRP Live and S/4HANA Manufacturing

• MRP Live: Benefits and differences from classic MRP
• Predictive MRP (pMRP)
• Manufacturing execution with S/4HANA
• Digital manufacturing integration

Module 11: Reporting and Analysis

• Production Information System (PIS)
• Order progress reports and variance analysis
• Capacity utilization reports
• Integration with SAP BW/BI

Module 12: Real-Time Projects and Case Studies

• Discrete, process, and repetitive manufacturing scenarios
• End-to-end PP cycle implementation
• Integration testing with MM, SD, QM
• Certification and interview preparation

Experience in the Industry Gain knowledge from experts with hands-on SAP PP project experience in automotive, pharma, and consumer goods industries.

Backgrounds at the Top Prominent corporations such as HCL, TCS, Accenture, and Infosys employ our SAP trainers.

Clear & Effective Teaching Excellent communication and real-world examples simplify complex production planning concepts.

Hands-On Learning Focus Students apply their skills using live SAP systems with real manufacturing case studies and projects.

Up-to-Date Knowledge Trainers stay current with SAP S/4HANA Manufacturing and the latest industry best practices.