SAP PM (Plant Maintenance)

Module 1: Introduction to SAP PM

• Overview of Plant Maintenance in SAP
• PM integration with MM, CO, PP, QM, and PS
• Organizational structure: Maintenance Plant, Planning Plant, Work Center
• SAP S/4HANA Asset Management overview

Module 2: Master Data in SAP PM

• Functional Locations: structure, hierarchy, and configuration
• Equipment Master: creation, classification, and installation
• Material master for PM (spare parts and consumables)
• Work Centers and capacities
• Task Lists: General, Equipment, and Functional Location task lists
• Measuring Points and Counters

Module 3: Preventive Maintenance

• Maintenance plans: Time-based and performance-based
• Single cycle and strategy-based plans
• Maintenance items and call objects
• Scheduling parameters and deadline monitoring
• Maintenance plan activation and execution

Module 4: Corrective Maintenance

• Malfunction reports and notifications
• Notification types: M1, M2, M3
• Damage codes, cause codes, and object parts catalog
• Breakdown maintenance processing
• MTTR and MTBF analysis

Module 5: Maintenance Order Management

• Order types and order creation
• Operations, components, and PRTs assignment
• Order scheduling and capacity planning
• Order release and printing of job cards
• Goods issue and time confirmation
• Technical completion and business completion

Module 6: Refurbishment Processing

• Refurbishment orders and serialized materials
• Goods movement during refurbishment
• Cost settlement for refurbishment orders

Module 7: Calibration and Test Equipment

• Integration of PM with QM for calibration
• Measurement document creation
• Calibration task lists and maintenance plans

Module 8: Shutdown and Turnaround Management

• Planning turnaround maintenance
• Integration with PS (Project System)
• Resource leveling during shutdowns
• Cost planning for turnarounds

Module 9: Mobility and Field Service (SAP Work Manager)

• Mobile maintenance overview
• Work order management on mobile devices
• Integration with SAP EAM

Module 10: Predictive Maintenance and IoT

• Predictive maintenance concepts
• Integration with SAP Asset Intelligence Network
• IoT data and maintenance triggers
• SAP Predictive Asset Insights

Module 11: Reporting and Analytics

• PMIS (Plant Maintenance Information System)
• Equipment history and failure analysis
• Cost analysis by equipment and location
• KPI dashboards for maintenance

Module 12: Real-Time Projects and Case Studies

• Oil & gas and utilities PM scenarios
• Discrete manufacturing maintenance cycles
• End-to-end PM implementation
• Certification and interview preparation

Experience in the Industry Gain knowledge from experts with practical SAP PM project experience in oil & gas, utilities, and manufacturing.

Backgrounds at the Top Prominent corporations such as HCL, TCS, Accenture, and IBM employ our SAP PM trainers.

Clear & Effective Teaching Excellent communication and real-world examples simplify complex plant maintenance configurations.

Hands-On Learning Focus Students apply skills using live SAP systems with real-world maintenance scenarios and projects.

Up-to-Date Knowledge Trainers stay current with SAP S/4HANA Enterprise Asset Management and latest industry practices.